Mudjacking (slab jacking) and polyurethane foam leveling lift sunken concrete by filling the voids beneath it — slurry pumped through 1–2 inch holes for mudjacking, expanding resin through smaller holes for foam. They're inexpensive, fast, and genuinely excellent for sunken driveways, sidewalks, patios, and garage floors. They are also the most misused methods in foundation repair, because filling a void under a slab is not the same as transferring a settling house's load to stable soil. This page covers how both work, what they cost, and — the part most pages skip — exactly where the flatwork-leveling line stops and real foundation underpinning begins.
Slab Jacking, Mudjacking, Foam: The Terms Untangled
The vocabulary is muddier than the methods. Here's the plain-English map:
- Slab jacking — the general category: lifting a slab by injecting material underneath it.
- Mudjacking (also "mud jacking," "slurry jacking," "pressure grouting") — slab jacking with a cement-and-soil slurry. The original, heavier, cheaper method.
- Polyurethane foam leveling (also "polyjacking," "foam jacking," "poly leveling") — slab jacking with a light, expanding two-part polyurethane resin. The newer, lighter, pricier method.
All three describe leveling flatwork — concrete that sits directly on the ground and carries little structural load. None of them describes underpinning a house, which is the distinction the rest of this page keeps coming back to.
How Mudjacking Works (Cement Slurry)
Mudjacking is a four-step process, and understanding it tells you both its strengths and its failure modes.
- Drill injection holes. The crew drills 1–2 inch holes through the sunken slab in a grid pattern over the voids.
- Mix and pump the slurry. A cement-based slurry — water, soil or clay, sand, cement, sometimes crushed limestone — is mixed and pumped under pressure through the holes. The slurry is heavy, often 100+ lb/ft³.
- Fill voids and float the slab. As slurry fills the void beneath the slab and pressure builds, the slab lifts back toward level. The crew works hole to hole, watching the lift.
- Patch the holes. Once the slab is level, the holes are patched with mortar and the slurry is left to cure — typically 24–72 hours before heavy use.
The mechanism is also the weakness: the slurry that does the lifting is heavy enough to load already-weak soil, and because it's cement-and-soil based, it's susceptible to washout and erosion where water moves under the slab. That's why mudjacking is "several years," not "permanent."
How Polyurethane Foam Leveling Works
Foam leveling (polyjacking) swaps the heavy slurry for a light, expanding resin and shrinks everything about the process.
Small holes — around 5/8 inch or smaller — are drilled, and a two-part polyurethane resin is injected. It reacts and expands within seconds to a couple of minutes, filling voids, lifting the slab, and densifying loose soil as it presses outward. Technicians watch the lift in real time and stop when level. Cured high-density foam is roughly 2–4 lb/ft³ with a compressive strength commonly around 80–100 psi, it's hydrophobic (won't wash away), and it sets in about 15–30 minutes — fast enough that the U.S. DOT prefers polyurethane for highway-slab stabilization where lanes must reopen quickly.
The trade-offs: foam costs more (often 2–3× mudjacking), its rapid expansion takes skill to control (over-lifting is the classic error), and — like mudjacking — it levels the slab without fixing why the void formed. For the deeper-injection soil-stabilization use of polyurethane, see our polyurethane foam page.
Mudjacking vs Polyurethane Foam (Comparison Table)
| Dimension | Mudjacking (cement slurry) | Polyurethane foam |
|---|---|---|
| Material weight | Heavy (~100+ lb/ft³) | Light (~2–4 lb/ft³) |
| Hole size | 1–2 in | ~5/8 in or smaller |
| Cure / return to service | 24–72 hr | ~15–30 min |
| Water resistance | Erodes / washes out | Hydrophobic, waterproof |
| Typical lifespan | Several years | 20+ years |
| Reaches tight voids | Can miss them | Yes |
| Burdens weak soil | Yes — can worsen settlement | No |
| Cost | $3–$6 / sq ft | $5–$25 / sq ft |
| Best for | Large, heavy slabs on a budget | Weak soil, water concerns, fast return, precision |
| Mudjacking vs polyurethane foam for concrete flatwork leveling. Neither addresses the underlying soil cause of the void. |
What These Methods Fix — and the Line They Don't Cross
Where these methods are exactly right: a garage floor that's dropped at one corner, an apron or driveway that's pitched toward the house, a settled patio or AC pad, a sunken sidewalk that's become a trip hazard. For the garage case specifically, see our garage foundation guide. In all of these the slab carries little structural load, the void is shallow, and restoring level is genuinely the whole job.
What It Costs (2026)
These are 2026 planning numbers for flatwork leveling, not quotes — and deliberately separated from structural underpinning costs, because conflating the two is how homeowners get sold the wrong thing.
| Scope | Typical range | Notes |
|---|---|---|
| Mudjacking, small flatwork job | $500–$2,500 | Driveway section, patio, sidewalk |
| Mudjacking, by area | $3–$6 / sq ft | Large/heavy slabs are mudjacking's sweet spot |
| Polyurethane foam, by area | $5–$25 / sq ft | 2–3× mudjacking; light, fast, waterproof |
| Garage floor leveling | $600–$2,000 | Method depends on soil + load |
For comparison, structural underpinning of a settling house runs $15,000–$30,000 for a typical 8–14 pier job — a different category of work entirely. The national average foundation project (This Old House, 2026) is about $5,179, blending everything from flatwork to full underpinning. For a focused estimate, see our leveling cost guide.
Lifespan, Washout & Re-Settlement
The durability question for slab leveling is really a water question. A leveled slab re-sinks when the void under it reopens — and voids reopen because water washes out fill, drainage pitches toward the slab, or expansive clay shrinks away in a dry spell. Mudjacking's heavy slurry is itself vulnerable to that washout and can add load to soil that's already failing; foam resists erosion and weighs almost nothing, which is why it holds up longer (20+ years is the common figure).
But the most reliable way to make any slab-leveling job last is unglamorous: fix the drainage. Gutters and downspout extensions that carry roof water away, grading that slopes away from the slab, and keeping perimeter moisture consistent all do more for longevity than the choice between slurry and foam. Level the slab, then fix the water — or you'll be drilling the same holes again. For the symptom side, see sloping floors.
FAQ Note
The questions below are the ones homeowners ask most once they realize slab leveling and foundation underpinning aren't the same thing — the mud-versus-foam choice, cost, cure time, durability, and the one that matters most: can this fix my house? For a settling home, the answer starts with an engineer's report, not a slab-jacking quote.
Get Matched With a Vetted San Antonio Slab-Leveling Specialist
Whether you've got a sunken driveway that needs flatwork leveling or a settling slab home that needs a proper diagnosis first, we'll match you with a vetted San Antonio specialist for the work that actually fits the problem — and we'll tell you which one it is. The match is free, the quote is no-obligation, and we don't take a fee from you. For flatwork we screen for clean patching and realistic lifespan claims; for anything structural we screen for sealed-engineer design and a clean Bexar County permit record. If a quote misuses slab jacking on a structural problem, we'll say so. That's the only way an editorial matching service should work.
Frequently asked questions
9 questionsWhat's the difference between mudjacking and polyurethane foam?
Can mudjacking fix my house foundation?
How long does mudjacking last?
How much does slab jacking cost?
How soon can I use the surface after slab leveling?
Will the drill holes be visible afterward?
Mudjacking or foam for my driveway?
Does slab jacking fix the underlying soil problem?
Is mudjacking the same as foundation leveling?
Related guides
- Methods/foundation-repair/methods
- Foundation Leveling/foundation-repair/methods/foundation-leveling
- Polyurethane Foam/foundation-repair/methods/polyurethane-foam
- Steel Push Piers/foundation-repair/methods/steel-push-piers
- Helical Piers/foundation-repair/methods/helical-piers
- Leveling/foundation-repair/cost/leveling
- Sloping Floors/foundation-repair/signs/sloping-floors
- Engineer Report/foundation-repair/diagnosis/engineer-report
Sources
- [1]ASCE Texas Section — Guidelines for the Evaluation and Repair of Residential Foundations, v3 (2022)
- [2]IBC 2024 §1810 — Deep Foundations (the underpinning category slab jacking does NOT belong to)
- [3]US DOT / FHWA — Pavement slab stabilization and undersealing practice (polyurethane preferred for highway slabs)
- [4]ACI 302 / concrete flatwork tolerance references (slab-on-ground leveling context)
- [5]This Old House (2026) — National foundation repair cost analysis (~$5,179 average)
- [6]HomeAdvisor (2025) — Foundation repair cost data (typical range $2,225–$8,133)